By 2025, the thinnest LED display screen had broken through the 6mm barrier, with some products achieving even more extreme thinness through technological optimization. The following are specific technological breakthroughs and product examples:
I. Technological Breakthroughs: Glass-based and Mini/Micro LED Technologies Drive Ultra-Thinness
Wog Optoelectronics: 6mm Glass-based Mini LED Smartphone
At Display Week 2025 (SID), Wog Optoelectronics launched the world's first 6mm thick 32-inch glass-based Mini LED smartphone.
This product achieves its thinness using the following technologies:
Glass-based backlight: Replacing the traditional PCB substrate, utilizing the high flatness and heat dissipation of glass, the thickness is compressed to 4.47mm (excluding the touch layer).
0OD (Zero Optical Distance) technology: Eliminating the gap between the backlight and the display layer, reducing light loss, and achieving contrast and halo-free effects comparable to OLED.
Dynamic light-transmitting film technology: A transparent glass back panel combined with a light and shadow rhythm design, combining aesthetics and interactive experience.
Saipu Technology: "Cicada Wing" Series LED Wallpaper Screens
At the 2025 Guangzhou International Lighting and Audio Exhibition, Saipu Technology's "Cicada Wing" series LED wallpaper screens, with a thickness of ≤9.9 mm, became the focus of the industry. Its core advantages include:
Direct connection and direct drive technology architecture: Revolutionizing the complex signal transmission links of traditional LED screens, reducing the thickness of the cabinet structure.
Thin Film Transistor Semiconductor Process: Backplane thickness can be controlled at the 4-5 micrometer level, providing a foundation for ultra-thin design.
Low Power Consumption Design: Average power consumption as low as 85W/㎡, only one-third of that of traditional LED screens.
II. Product Comparison: Thinness Performance of Different Technology Routes
Glass-based Mini LED: Wogo 32-inch Mini LED TV, 6 mm thick (excluding TP), glass-based backlight + OOD technology, picture quality comparable to OLED, lifespan extended by 30%, and cost reduced by more than 20% compared to OLED.
Direct-view LED Wallpaper Screen: Saipu's "Cicada Wing" series, ≤9.9mm thick, direct-drive architecture, supports customization of any size, weighs only 3KG/unit, suitable for lightweight walls.
Flexible LED Screen: Industry-standard flexible screen, 3-10mm thick, bendable design, suitable for creative display scenarios (such as curved walls, cylinders), but resolution and brightness are limited.
Transparent LED Screen: Transparent screen for commercial shop windows, 10-20mm thick, light transmittance over 70%, suitable for commercial advertising and stage sets, but thickness is limited by light transmittance requirements.
III. Application Scenarios: The Diverse Value of Ultra-thin LED Screens
High-end Indoor Display
Home Theater: Saipu's "Cicada Wing" screen can achieve a 100-inch 4K display, only 9.9mm thick, weighing 42KG, lighter than a similarly sized LCD TV (60KG), and supports customization of any aspect ratio.
Corporate Showroom: Woge glass-based Mini LED screen, with its 6mm thickness and high contrast, becomes the visual focus of high-end showrooms. Commercial Advertising
Shopping Malls & Storefronts: Ultra-thin screens can seamlessly fit against walls, maintaining the lightness of a single screen even when displaying on both sides, avoiding the visual oppression of a single wall.
New Retail Scenarios: Flexible LED screens can be bent into cylindrical or wave shapes, adapting to creative shelves and interactive installations.
Technology Convergence Trends
Micro LED Technology: BOE's COG glass-based P0.9 Micro LED screen is as thin as three coins, achieving a brightness of 3000 nits, with potential for further thickness reduction in the future.
Cross-Domain Applications of Glass-Based Substrates: Wogel, through TGV (Through-Glass Via) technology, extends glass substrates to semiconductor packaging and optical communication modules, forming a dual-engine drive of "display + semiconductor".
IV. Industry Outlook: The Future Direction of Thinness and Performance Balance
Technological Iteration: With the maturity of glass-based and Mini/Micro LED technologies, the thickness of LED screens is expected to be further reduced to within 5 mm, while simultaneously improving brightness, contrast, and color performance.
Cost Reduction: Wogel's glass-based Mini LED mass production yield has reached over 95%, with overall costs 20% lower than OLED, driving the widespread adoption of ultra-thin screens in the consumer market.
Ecosystem Restructuring: Glass-based manufacturers and panel companies are shifting from a "supply relationship" to "joint development," accelerating the commercialization of ultra-thin technology.