Micro LED and Mini LED displays differ significantly in several aspects. The following analysis examines them from five dimensions: core definition, technical principles, manufacturing process, application scenarios, cost, and mass production.
1. Core Definition and Structure
Micro LED: This technology miniaturizes LED backlighting to the micrometer level (single LED size less than 100 micrometers). Each pixel consists of independent red, green, and blue LED chips, achieving self-illumination. For example, a 4K resolution Micro LED screen requires over 24 million LED chips, resulting in extremely high pixel density.
Mini LED: As an improved version of traditional LEDs, the chip size is between 100-300 micrometers, employing backlighting technology. It uses thousands to tens of thousands of Mini LED beads to form a direct-lit backlight module, achieving localized light control (e.g., 512 zones), but essentially still relies on an LCD panel to display images.
2. Technical Principles and Display Effects
Micro LED:
Self-emissive: No backlight module required; each pixel is independently controlled, theoretically achieving a contrast ratio of 1,000,000:1, resulting in purer blacks.
High Brightness and Color Gamut: Peak brightness easily exceeds 3000 nits, color gamut coverage exceeds 120% NTSC, and response time reaches nanosecond levels.
Thin and Flexible: After chip miniaturization, screen thickness can be reduced to OLED levels, and flexible substrates are supported (such as silicon-based Micro LED for AR glasses).
Mini LED:
Backlight Optimization: Contrast ratio is improved (e.g., 200,000:1) through local dimming, but due to limitations of the LCD panel, black levels are not as pure as OLED.
Brightness and Lifespan: Peak brightness is approximately 1000-2000 nits, with a lifespan exceeding 50,000 hours, and no risk of burn-in.
Halo Issue: When the number of local dimming zones is insufficient (e.g., hundreds of zones), halos may appear at the boundary between bright and dark areas, requiring algorithmic optimization.
3. Manufacturing Process and Challenges
Micro LED: Mass Transfer Technology: Requires the precise transfer of tens of millions of micron-sized LED chips onto a substrate, with a yield requirement of 99.9999% and a transfer efficiency of tens of gigabytes per hour.
Full-Color Challenge: RGB LEDs need to be independently transferred, requiring extremely high wavelength consistency. Currently, mass production is mainly focused on monochrome displays.
Detection and Repair: Detecting defective pixels among millions of chips is difficult, and re-die bonding is costly.
Mini LED: High Process Maturity: Utilizes flip-chip and COB packaging, achieving a yield of over 90%, and existing equipment can be quickly upgraded.
Local Dimming Design: Achieves dynamic dimming through driver ICs, with a lower technical barrier than Micro LED.
Controllable Cost: The cost per chip is approximately 1/10 of Micro LED, suitable for large-scale mass production.
4. Application Scenarios and Market Positioning
Micro LED: High-End Market: Suitable for smartwatches, AR/VR devices, professional displays (such as medical imaging), and ultra-large-screen TVs (e.g., 100 inches and above). Future Potential: Considered the ultimate alternative to OLED, but current mass production is mainly concentrated in monochrome or small-sized products.
Mini LED: Mainstream Consumer Market: Widely used in TVs, gaming monitors, laptops, automotive screens, etc.
Price-Performance Advantage: Taking HKC PG27P5U as an example, 4K resolution + 512-zone backlight + 1000 nits brightness, the price is only half that of an OLED of the same specifications.
Technological Iteration: Combined with QD quantum dot technology (QD-Mini LED), color gamut and brightness are further improved.
5. Cost and Mass Production Progress
Micro LED: High Cost: 4K TVs cost over 100,000 yuan, mainly limited by mass transfer and full-color technology.
Mass Production Bottlenecks: Expected to be gradually overcome after 2026, with global shipments potentially reaching 17 million units in 2029.
Mini LED: Affordable Cost: Mainstream product prices are concentrated between 2000-8000 yuan, and mass production has been achieved.
Market Expansion: Global Mini LED TV shipments reached 4.8 million units in the first half of 2025, with Chinese brands accounting for 62% of the market share.
Summary: How to Choose?
For those seeking ultimate picture quality and a futuristic feel: Choose Micro LED (such as high-end TVs and AR devices), but accept higher prices and limited choices.
For those prioritizing cost-effectiveness and practicality: Choose Mini LED (such as gaming monitors and automotive screens), as the technology is mature and the price is affordable.
For eye protection needs: Micro LED offers higher contrast due to its self-emissive nature, but Mini LED can reduce eye strain through low blue light technology.