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How to design current distribution scheme for LED large screen?

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When designing the current distribution scheme for LED large screens, multiple factors need to be considered comprehensively, including the number of LEDs, layout, power consumption, driving mode, and overall performance requirements of the system.

The following are detailed steps and key points for designing the current distribution scheme for LED large screens:

Clearly define the design goals and requirements

1. Determine the specifications and type of LED large screens: including screen size, resolution, pixel pitch, etc.

2. Analyze the electrical characteristics of LEDs: understand the parameters such as the forward voltage, maximum forward current, and power consumption of LEDs.

3. Determine the performance requirements of the system: including brightness, color consistency, grayscale, refresh rate, etc.

Choose the appropriate LED driving method

There are two main driving methods for LED large screens: constant voltage driving and constant current driving:

Constant voltage driving: Applicable to situations where the forward voltage difference of each LED in the LED array is small. However, since the forward voltage of the LED changes with temperature and current, constant voltage driving is rarely used in LED large screens.
Constant current driving: Keep the brightness stable by controlling the current flowing through the LED. Since the brightness of the LED is proportional to its forward current, constant current drive can ensure the brightness and color consistency of the LED large screen.

Design current distribution scheme

1. Partition and block design:
- Divide the large screen into multiple areas or modules, each of which is powered by an independent drive circuit.
- In this way, the burden of a single drive circuit can be reduced and the reliability and stability of the system can be improved.

2. Adopt an efficient power management scheme:
- Use high-efficiency power conversion modules (such as BCM, PRM, VTM, etc.) to convert the input voltage into a voltage and current suitable for LED driving.
- These modules usually have the characteristics of efficient power conversion capability, low noise and low output ripple, which can ensure the stable operation of the LED.

3. Achieve precise current control:
- Set up a current detection circuit and a feedback regulation circuit in each drive circuit to monitor the current flowing through the LED in real time and adjust it.
- PWM modulation technology or linear regulation technology can be used to achieve precise current control.

4. Optimize the current distribution layout:
- According to the layout and power consumption of the LED, reasonably design the layout and routing of the current distribution network.
- Ensure that the current is as balanced as possible during the distribution process to reduce the brightness difference and color deviation caused by uneven current distribution.

Consider heat dissipation and protection issues

Heat dissipation design: LEDs will generate a certain amount of heat during operation. If the heat dissipation is poor, the LED performance will be reduced or even damaged. Therefore, when designing the current distribution scheme, it is necessary to consider the heat dissipation problem and adopt appropriate heat dissipation measures (such as heat sinks, fans, etc.) to reduce the operating temperature of the LED.
Protection design: In order to prevent abnormal conditions such as excessive current or short circuit from damaging the LED, it is necessary to add overcurrent protection, short circuit protection and other protection measures to the drive circuit.

Testing and optimization

System testing: After completing the design of the current distribution scheme, the entire system needs to be tested, including the testing of indicators such as brightness, color consistency, grayscale level, refresh rate, etc.
Optimization and adjustment: Optimize and adjust the current distribution scheme according to the test results to ensure that the system performance meets the design requirements.

In summary, the design of the current distribution scheme for the LED large screen is a complex and meticulous process, which requires comprehensive consideration of multiple factors and taking corresponding measures to ensure the stability and reliability of the system. 

In actual design, the current distribution scheme can be flexibly selected and designed according to specific needs and conditions.

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