Micro OLED (silicon-based OLED) display technology is a high-resolution organic light-emitting diode (OLED) display based on a single-crystal silicon substrate. Its core principles, technical features, and advantages are as follows:
1. Technical Principle
Substrate Material
Micro OLED uses a single-crystal silicon backplane as the driver, replacing the glass substrate of traditional OLEDs. Using CMOS technology, driver circuits (such as row and column drivers, power management, and timing control) are directly integrated onto the silicon chip. This allows pixel size to be reduced to 1/10 that of traditional display devices (typically 6-15 microns), achieving an ultra-high pixel density (PPI).
Luminescence Mechanism
Using organic light-emitting materials (OLEDs), when current flows through them, electrons and holes recombine in the light-emitting layer, releasing energy to generate light. Color filters enable precise color control, supporting millions of colors.
Encapsulation and Colorization
Thin-Film Encapsulation: PECVD and ALD equipment are used to grow a dense thin film on the silicon wafer surface, preventing water and oxygen intrusion and extending device life. Color Filter: Red, green, and blue (RGB) organic materials are deposited using inkjet printing (IJP) technology to achieve full-color display.
2. Core Advantages
Ultra-High Resolution and Pixel Density
Pixel density can reach over 5000 PPI (e.g., BOE's 0.49-inch Micro OLED reaches 4496 PPI), far exceeding traditional LCDs (approximately 1400 PPI) and Fast-LCDs.
The Apple Vision Pro uses dual 1.41-inch Micro OLEDs, with a per-eye resolution of 2304×2304, equivalent to 4K.
Thin and Lightweight with Low Power Consumption
The silicon-based backplane integrates driver circuitry, reducing external wiring. The device thickness can be kept below 2 mm, making it lightweight and suitable for near-eye display devices (such as AR/VR glasses).
The self-luminous nature eliminates the need for a backlight and consumes over 50% less power than LCDs. A 4K@90Hz display consumes approximately 3W per eye (compared to the Apple Vision Pro's total power consumption of 20W).
High Contrast and Fast Response
With a contrast ratio exceeding 200,000:1 and support for HDR display, blacks are pure and leak-free.
Response time is <1ms, and latency is as low as 3ms (e.g., XREAL One AR glasses), reducing motion blur and motion sickness.
Low-Temperature Resistance and High Reliability
The silicon-based material exhibits excellent low-temperature resistance and can operate stably in environments ranging from -40°C to 85°C, making it suitable for extreme scenarios such as military and industrial applications.
3. Application Scenarios
AR/VR/MR Near-Eye Displays
AR glasses: High brightness (>1000 nits), lightweight design, and low power consumption are essential. Micro OLEDs achieve the fusion of virtual and real-world applications through BirdBath or waveguide optical solutions (e.g., Thunderbird Air 2s and Meizu StarV View).
VR headsets: High resolution and low latency are key. Apple Vision Pro sets the benchmark, driving the industry's transition to Micro OLEDs.
MR devices: Support foveated rendering technology, rendering high resolution only in the focal area of vision, reducing GPU load by 50%.
Military and Industrial Sector
Digital Helmets: The US F-35 fighter jet helmet uses eMagin Micro OLEDs, displaying real-time flight data, maps, and intelligence, enhancing individual combat capabilities.
Targeting Systems: Artillery and gun sights integrate Micro OLEDs, enabling digital zoom and ranging functions with an error reduced to 0.1 milliradian.
Consumer Electronics and Medical Sector
Electronic Viewfinders (EVFs): Sony's high-end digital cameras use proprietary Micro OLEDs, which have a response speed 1,000 times faster than traditional LCDs, improving image clarity.
Medical Endoscopes: Combining the high contrast and thinness of Micro OLEDs, they help doctors precisely locate lesions.
4. Technical Challenges and Development Trends
Cost and Yield
The current yield rate is only approximately 30%, and the cost per screen exceeds 300 billion RMB (Apple Vision Pro screens account for 30,200 yuan per unit).
Brightness Limitations
Typical brightness is 6000 nits (BOE), but screen burn-in is common with prolonged use. Sony has increased the brightness of AR Micro OLEDs to 3000 nits through microlens arrays and novel cathode materials, extending their lifespan.
Future Directions
Micro LED Competition: Samsung and Apple plan to launch Micro LED headsets in 2027, addressing red light efficiency issues, but breakthroughs are still needed in full-color and mass transfer technologies.
Holographic Display: A team at Southern University of Science and Technology has developed metasurface holographic technology, which may replace Micro OLEDs in the future and enable arbitrary polarization control.
Micro OLEDs, with their ultra-high resolution, lightweight, low power consumption, and high reliability, have become a core technology for AR/VR near-eye displays. They will evolve towards higher brightness and lower costs, driving the transformation of XR devices from niche entertainment tools to mass computing platforms.